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AWS-400 Dual Spindle Driven C.N.C. / Specialized Tig Weld System

This AWS-400 – Dual Spindle drive welding lathe was a specifically designed for a customer that had many specialized part handling and weld process requirements.

Our Mechanical & Electrical Engineers created a Computer Controlled system that would weld a wide range of multiple pass X-ray clean welds for the sub-sea industry.

The system stored the weld program (multi-pass, with Wire Feed, Arc Voltage, Travel Speed) with capacity to select 1 of three gas mixes, water cooling between passes, air blow to remove moisture and torch position based for every pass.

The spindles were both servo driven with 2” thru bore with air actuated 3 jaw chucks with special tooling. The system enabled the operator to load the system with 2 assemblies to be welded and start the weld and return when the light indicates a completed weld.

A variety of exotic materials were welded to the highest quality standard using basic operator training. Weldlogic assisted the manufacture to develop the weld process and tooling to properly production weld the couplings.

APPLICATION:

304 / 316 / Nitronic alloys

MATERIALS:

Oil and gas industry

REQUIREMENTS:

X-Ray Clear, Multi Pass, Operator free operation

Contact Weldlogic if you have a special weld requirement that needs a specialty engineering to provide your company a turn key solution.

Features

  • AWS-400 Advanced Welding System
  • Arc Voltage Control
  • 2 Wire Feeders to select from computer selected
  • Joy stick positioning with multi-pass computer controlled
  • Multiple gas selection computer controlled
  • Tail Stock Powered Spindle & Chuck
  • C.N.C. Controlled torch positioning
  • Water cooled between passes / air blast
  • Vacuum system removes steam from water cooling
  • Custom Work Station Table / wheels
  • Arc Shielding 3 sides
  • Special Tooling Sequencing for proper internal purge

MFG Service Quote

Weldlogic offers contract manufacturing services through our in-house sister division.

Customer Service from Weldlogic

Need help choosing the right system? Call us.

One of our knowledgable sales representatives would be happy to assist you. 

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Manufacturing Service Quote

Weldlogic offers contract manufacturing services through our in-house sister division W.S.I. (Weldlogic Services, Inc.) if you would like to develop a product or the volume is not high enough to justify capitol investment.

W.S.I. is staffed to engineer and perfect the manufacturing quality and price point your looking for. When volumes reach R.O.I. (return on investment), Weldlogic Inc. will offer you the equipment and developed manufacturing process to ensure a smooth transition into your manufacturing floor.

Services include:

  • Metal forming and full service machining
  • Welding Services: Tig, Mig, Laser, Plasma, Resistance, Induction
  • Helium leak checking, pressure testing, cross sectioning, X-ray
  • Laser marking, chem-etch, electro polishing
  • Mechanical / electrical assembly
  • Class 10,000 clean rooms

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