Introduction
CHALLENGE
Today in the U.S. there is a crippling shortage of skilled welders in the precision manufacturing sector. Over 450,000 jobs opening in the welding field, go unfilled due to a lack of trained and skilled welders. Weldlogic Engineering has been tasked by a good customer of 3 decades to manufacture a Laser Welding System to significantly reduce the skill level to an operator level.
The AWS-2000-watt laser weld cell, enabled this company to start hiring assemblers and operators to run the Laser cell and significantly increase quality, production, while reducing overall costs.
SOLUTION
Design and fabricate a user friendly 3 axis weld cell to enable a wide range of diameters and lengths to be seal welded reliably using a system that saves and retrieves all the program to enable low heat input / low distortion automatic welds.
The system consists of the following Weldlogic standard products:
· PWL-15-48 Precision Welding Lathe A.C. Servo driven in 3 axes
· AWS-2000-Watt fiber laser and A.W.S. Advanced Welding System controller
· Wobble Laser Head to widen or narrow the spot size
· 12” HMI to program and operate system
· Workstation Table with Class #1 safety enclosure
· Exhaust / Filtration system to hepa filter
· Weld Process developed with training
· Life time of weld support and service.
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