Multi-Axis Universal Advanced Laser Welding System

CHALLENGE

A Good customer wanted Weldlogic to designers & build the Ultimate Development & Production Universal Welding Lathe.

Today in the U.S. there is a crippling shortage of skilled welders in the precision manufacturing sector. Over 450,000 jobs opening in the welding field, go unfilled due to a lack of trained and skilled welders.

Weldlogic Engineering has been tasked by a good customer of 3 decades to manufacture a Do All Laser Welding System to Develop all future welds with Laser to significantly reduce the skill level to an operator level, not a skilled welder.

The AWS-4000-watt laser weld cell, enabled this company to start hiring assemblers and operators to run the Laser welding cell and significantly increase quality, production, while reducing overall costs.

SOLUTION

Weldlogic Engineering Designed and Manufactured a user friendly 3 axis weld cell to enable a wide range of diameters and lengths to be Laser Welded reliably using a system that saves and retrieves all the program to enable low heat input / low distortion automatic welds.

The Swiss Army Knife of Laser Welders
Consists of the following Weldlogic standard products:

• PWL-15-36 Precision Welding Lathe A.C. Servo driven in 3 programmable axes
• Dual Spindle Driven – Synchronized driven rotation
• Horizontal / Vertical motorized Lathe tilt
• AWS-4000-Watt fiber laser and A.W.S. Advanced Welding System controller
• Wobble Laser Head to widen or narrow the spot size
• 12” HMI to program and operate system
• Wire Feeder to provide additional filler if required
• Seam Tracking – Laser path is seam centered automatically
• Workstation Table with Dual Door Class #1 safety enclosure
• Exhaust / Filtration system to hepa filter
• Weld Process developed with training
• Life time of weld support and service.